Meat & Poultry

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End-of-Line Packing for Meat and Poultry, Shelf-Ready, Every Time

For meat and poultry producers, the end of the line is where consistency matters most. Products need to arrive at the retailer shelf-ready: packaged neatly, presented correctly, and ready to put out without additional handling. Getting that right at volume, reliably, is what separates a good automation solution from an expensive headache.

Brillopak’s UniPAKer is built for the demands of meat and poultry production environments: precise, reliable, and designed to keep pace with the throughput your operation requires.

The Challenges Meat and Poultry Producers Face

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Shelf-ready packaging is non-negotiable for most major retail supply chains. Products need to be packed into SRP boxes so they can go straight from the delivery bay to the shelf with minimal intervention: no re-sorting, no re-facing, no wasted time at the retailer’s end. Achieving this automatically, at speed, requires an automation system that places product accurately and consistently every cycle.

But shelf-ready packing is not the only challenge meat and poultry producers face, and it is not the right framing for every application. Chicken portions, beef cuts, and lamb products sold in modified atmosphere or skin-tight packaging present a different set of handling requirements entirely. The product format, weight variation, and surface characteristics all affect how a pick-and-place system needs to be configured.

Working environments add further complexity. Meat and poultry production runs in cold, wet conditions, with strict hygiene requirements throughout. Equipment needs to be built to withstand regular washdown and to meet the standards demanded in high care environments, where the risk of contamination is managed through both physical controls and the design of the machinery itself.

All Brillopak machinery is constructed in stainless steel as standard, making it appropriate for the washdown regimes and high care and hygiene requirements of meat and poultry production.

How the UniPAKer Handles It 

The UniPAKer places

meat and poultry products into shelf-ready packaging with the precision and consistency that major retailers demand. The system handles the full placement sequence: picking product from the infeed, orienting it correctly, and placing it into the SRP box at line speed, without manual intervention.

As with all UniPAKer installations,

the end effectors are designed for the specific product being handled. Meat and poultry products vary considerably in weight, surface texture, and packaging format. For skin-tight packaging formats, including the vacuum-sealed formats used across steak, fish, and other protein products, the tooling and pick parameters are configured to handle the surface characteristics of the pack without distorting the seal or compromising presentation.

Throughput and reliability work together,

not against each other. Every installation is set up to sustain performance across a full production shift, not just achieve peak speed in isolation.

Customers We Have Worked With

Brillopak has worked with a range of meat and poultry producers, packing products including prawns, processed meats, and frozen poultry into retail-ready formats. Customers include Morrisons and Cranswick. Brillopak also works alongside Ishida, a leading supplier of weighing, inspection, and packaging systems, in applications where integrated end-of-line solutions are required.

What Our Customers Say

“The main goal was to improve the process. We have two shift patterns, day and night, with four on and four off. The ability to save that labour on what are highly repetitive tasks provided a fast return on investment.”

Factory Operations Manager,

UK Pork Producer

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Download Your Crate Destacker Brochure

Gain valuable information about our Crate Destacker. To find out if this is right for you, download our brochure to discover:

  •  How features like panel lighting, remote access controllers, and data exporting can further optimise your production line.

  • All the technical details you need, including line speeds for various crate sizes.

  • How the Crate Destacker’s robust clamping system and stainless steel construction ensure smooth operation and minimal maintenance.

  • Dimensioned drawings of single and dual magazine configurations to ensure a perfect fit in your workspace.

Enter your details now to get instant access to the Crate Destacker brochure and learn more today.

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Why Brillopak for Meat and Poultry

We have been engineering automation for food manufacturers since 2001. We understand that in meat and poultry, downtime is not an inconvenience: it is a production crisis. Lines running in cold, high care environments cannot afford equipment that is not built for the conditions, and they cannot afford an automation partner who disappears after installation.

Every UniPAKer installation is backed by PAKPerformance, our aftercare programme, providing ongoing support and maintenance to keep your line running at the level it was designed for. From the initial application assessment through to the support structure in place years after commissioning, we are built for the long term.

Ready to Talk?

If you are producing meat or poultry products and want to understand what automation could do for your shelf-ready packing, get in touch.

Book a call with our team, or make an enquiry and we will come back to you.

Trusted By Food Manufacturers Across The UK

From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

Morrisons |

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

Morrisons

ppma
PPMA Winner
Processing & Packaging Machinery Association
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Innovation Award 2021
Robotics & Automation Excellence

Let's Talk About Your Packing Line

No pressure. No hard sell. Just a conversation with someone who understands food manufacturing and can offer practical advice.

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Or call us directly: 01234 567890