How to Reduce Costs in Factories Through Automation

At Brillopak, we offer tailored automation solutions for manufacturing businesses who are seeking to reduce their costs and improve productivity.

Labour shortages and rising costs are two of the biggest challenges facing manufacturing businesses today. For operation managers of large companies and owners of small to middle-sized enterprises (SMEs) alike, reducing costs on packing lines and production floors should be a priority, thereby increasing their business’s competitiveness and futureproofing it against the stresses of lean times.

Automation solutions can drive significant cost savings and make your business more competitive in a crowded marketplace.

1. Carry out an automation audit

Firstly, carefully evaluate your production processes to identify inefficiencies such as excessive downtime or workflow bottlenecks. Identifying these issues, and how automation can help to resolve them, is a crucial step towards reducing costs.

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2. Invest smartly in automation

Many businesses hesitate to invest in automation, fearing it will increase their costs. In fact, automation can significantly reduce reliance on labour and can boost both productivity and profitability.

3. Choose versatile machinery

Not all machines are created equally, so investing in flexible equipment is key to minimising costs. Machines that can handle different SKU lists and containers without frequent tooling changes save valuable time and money.

4. Minimise downtime

Long setup times for machines or frequent changeovers can erode productivity and profitability. By upgrading to semi- or fully automated systems designed for quick adjustments, you can help to keep your production line running smoothly and efficiently.

What savings can automation deliver?

Many factory owners believe an automation strategy is counterproductive to reducing costs due to the upfront investment in equipment. However, replacing outdated manual process with semi-automation or full automation can help your business to reduce its long-term expenditure:

Increased productivity: Automated packing lines reduce manual intervention, meaning faster throughput and fewer errors.
Lower labour costs: Automation alleviates the pressure of labour shortages by reducing your dependency on large teams or expensive agency staff to plug gaps in your workforce.
Improved versatility: Machines built for flexibility eliminate the need for frequent equipment changes, reducing downtime and increasing output.

Making the right investment

If you’re seeking effective ways to reduce costs, start by evaluating the long-term value of automation. A versatile, efficient machine could help your manufacturing plant to adapt to changing demands while keeping overheads low.

At Brillopak, we offer a free automation audit with one of our experts, so you can discover how switching to a tailored solution could help to reduce your business’s costs. By continually investing in research and development, we can access the latest technology to create automated packing and palletising solutions that can adapt to your business’s future needs.

Get Your Free End-Of-Line Automation Audit

Would you like to book your free audit? In this consultation, we will look into what your packing lines currently involve, and look at which areas you could automate to:

→ Improve efficiency

→ Negate labour shortages

→ Increase line speed

BrilloPAK will help you select the machine which best suits your use-cases. Book your no-obligation consult and stay on the cutting edge of factory and warehouse automation.

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From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

Morrisons |

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

Morrisons

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Reducing Costs

Leveraging The Power Of Automation To Cut Your Business’s Spending

Is It Time to Automate Your End-of-Line Processes?

Discover if your business is ready to boost efficiency, reduce costs, and improve product quality with our 11-Point Readiness Checklist.

How to reduce costs in your factory