Line Side Systems

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Improving productivity and efficiency

At Brillopak, our innovative automation solutions enhance efficiency and accuracy in packing and manufacturing processes. Our line side system integrates an ingenious robot to streamline pick-and-place operations while working safely alongside human operators.

Line side system: an overview

Our line side system utilises a robot with interchangeable heads to handle a variety of products with precision and care. Designed to achieve maximum efficiency on the picking and packing line, the system can help businesses to optimise production without compromising safety or accuracy.

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Key Features of Our Line Side System

Speed

Picks and places up to 40 cycles per minute, based on using a SCARA robot. Other robot types will vary as our developments progress.

Energy efficiency

Consumes less power while maintaining high performance.

Flexible & versatile

Handles a range of products and container types.

User-friendly

Simple to operate, making it accessible for unskilled staff.

Low maintenance

Built with durable materials that require minimal upkeep.

Stainless steel construction

Easy to clean and resistant to corrosion.

Compact design

Can be seamlessly retrofitted into existing production lines without taking up excessive space.

Applications of the line side system

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The line side system is designed for a variety of pick-and-place tasks beyond traditional container filling. It can be used across multiple industries, including:

  • Food processing
  • Manufacturing
  • Cosmetic production

So, how can the line side system be used? While the potential applications are endless, some specific uses include:

Placing additional components

For example, picking sauce sachets or herbs and placing them onto dried noodles before sealing.

Lid placement

Accurately placing lids onto tubs.

Sorting and arranging
Products can be organised in a designated order before they enter the packaging process.

Vision Integration for Exceptional Quality Control

For businesses seeking an added level of precision, our line side system can be combined with a vision system add-on for enhanced quality assurance. This feature ensures:

Presence verification

Specific components that are missing can be identified, such as sachets or seasoning in food products.

Defect identification

Incorrect products can be quickly identified and removed from the production line, for example if they are the wrong shape, size, or colour.

Targeted placement

The vision system add-on ensures the products are accurately positioned according to predefined criteria before pick-and-place operations commence.

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Packing to Perfection: Mistakes To Avoid When Automating Your Factory Packing Processes Guide

Boost Efficiency and Cut Costs with Factory Packing Automation

In this guide you will learn:

  • The typical issues businesses face, such as system malfunctions, packaging errors, and cybersecurity threats.

  • The initial setup costs and the specialised skills required for maintenance.

  • How to overcome these challenges and ensure a smooth transition to automation.

Want to learn more? Enter your details into the form to get instant access to our FREE guide. Take the first step in improving your factory packing process.
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The ROI of the line side system

Implementing a line side robot reduces reliance on manual labour, leading to significant cost savings through lower recruitment expenses, reduced staff absence through stress and ill-health, and improved productivity.

Repetitive tasks can be easily automated, improving consistency and precision and eliminating the problems of poor concentration and burnout that affects manual packing lines. And, as the line side cobot works tirelessly 24 hours a day, seven days a week, you can increase operational time without the expense of hiring additional staff.

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Trusted By Food Manufacturers Across The UK

From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

Morrisons |

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

Morrisons

ppma
PPMA Winner
Processing & Packaging Machinery Association
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Innovation Award 2021
Robotics & Automation Excellence

Let's Talk About Your Packing Line

No pressure. No hard sell. Just a conversation with someone who understands food manufacturing and can offer practical advice.

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Or call us directly: 01234 567890