Flexible, Automated Packing Machines

For High Performance Food Production

Brillopak designs and manufactures flexible robotic packing systems that help food producers increase line speed, reduce labour reliance and maximise packing efficiency.

Featured Machines

We continually invest in technology to build flexible automated packing and palletising machines and systems, that combine precise handling, effortless performance and ease of use by unskilled staff.

High Speed Automated Packer

A compact, high-speed pick-and-place system that handles single or multiple product picking, packing up to 150 packs per minute into boxes, cases, crates or trays across food, manufacturing, pharmaceutical and cosmetics industries.

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Crate Destacker

A versatile, low-maintenance crate destacker designed to handle full and half-size crates from multiple manufacturers, with reliable clamping to separate stuck crates and durable stainless steel construction for demanding food environments.

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Crate Destacker

A versatile, low-maintenance crate destacker designed to handle full and half-size crates from multiple manufacturers, with reliable clamping to separate stuck crates and durable stainless steel construction for demanding food environments.

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Automated Palletising Machine

A compact, hygienic palletiser designed for tight spaces that reliably handles a wide range of crates, trays and boxes, with flexible layouts and simple operation for unskilled staff.

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Our Machines Are Designed to Handle a Wide Range of Products and Packaging

Produce

Bakery Products
Bakery Products
Fresh Produce-1
Fresh Produce
Meat
Meat & Poultry
Cheese
Dairy & Cheese
Reday Meals
Ready Meals
Frozen-1
Frozen Food
Confectionery-1
Confectionary
Snack Foods-1
Snack Foods

Packaging Types

top load carton
Top Load Carton

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case
Case

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crate-1
Crate

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tray
Tray

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wrap-1
Wrap Around

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pot
Pot

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Not sure which machine you need?

Our team can help you find the perfect solution for your operation. No pressure, just expert guidance.

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Built To Work Alone, Designed To Work Together

Each stage can operate independently or as part of your full packing line. Click each stage to learn more.

 

Every machine works standalone

No need to commit to a full line. Each unit delivers value on day one.

Every machine works standalone

Integrate seamlessly when ready

Add machines as demand increases. They're engineered to connect and communicate.

Integrate seamlessly when ready

Lower upfront investment

Spread costs over time. Prove ROI before scaling up.

Lower upfront investment
Generated image of full line for website V0.2 - Edited

Picking and Placing - High-care

Gentle, high-speed picking and placing of unpackaged products into tray or packaging formats in high-care environments, increasing efficiency and reducing costs.

 

 

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Flow Wrapping

 Not provided by Brillopak 

Picking and Placing - Packaged

Versatile, high-speed, consistent picking of products in any packaging and placing into any container in any pattern with little or no tooling changeover required, increasing efficiency and reducing costs.

 

 

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Crate Weight Validating

Weighing crates automatically to make sure they are the expected weights as they exit the packing process to provide quality control, before being palletised and shipped.

 

 

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Bale Arm Closing

Closing bale arms automatically to prepare them for secure handling, storage, and onward movement through the line. This helps to create a more consistent process, reduce manual handling, and keeps products moving efficiently towards final packing or dispatch.

Crate Destacking

Efficient dispensing of empty stacked retail crates to supply high-volume packing lines and meet demands.



 

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Palletising

Reliably stacking containers such as crates, cases, and boxes up to 50kg, boosting end-of-line efficiency, reducing labour costs and consistent running with little or no tooling changeovers.

 

 

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Case Erecting

Automatically erecting cases or boxes ready to supply straight to the line ready to pack into. These can also be sealed once fully packed. 

 

 

 

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The Problems We Solve

We understand the pressures of food manufacturing. Here's how we help operations managers solve real problems.

AHP-Brillopak-3066
Production downtime costs you thousands per hour
Our Approach

Our machines are built for reliability. 25+ years of engineering experience means less breakdowns, faster support when you need it.

Can't find skilled labour for repetitive packing tasks
Our Approach

Automate the monotonous work. Free your team to focus on quality control, maintenance, and process improvement.

Limited floor space, no room for expansion
Our Approach

Compact, modular design. Each machine integrates seamlessly into existing lines without major facility changes.

Uncertain about future growth and scalability
Our Approach

Start with one machine. Add more as demand grows. Every unit works standalone or as part of a complete automated line.

Automation feels too complex and risky
Our Approach

We make it straightforward. Plain-English training, responsive support, and machines designed to be operated by your existing team.

Packing to perfection Brillopak guide

Free Guide: Packing To Perfection

Mistakes To Avoid When Automating Your Factory Packing Processes Guide

  •  The typical issues businesses face, such as system malfunctions, packaging errors, and cybersecurity threats.

  • The initial setup costs and the specialised skills required for maintenance.

  •   How to overcome these challenges and ensure a smooth transition to automation.

Want to learn more? Enter your details into the form to get instant access to our free guide. Take the first step in improving your factory packing process.

Get Your Copy

Our Machines May Be Robots, But Our Humans Make The Service

160
+
Years engineering end-of-line automation combined
98
%
Average machine uptime across customer sites
24
hr
Typical engineer response time for support

We’ve been solving end-of-line challenges since before automation was mainstream and that experience shows in every machine we build. When you call us, you speak to engineers. When we train your team, they actually understand the equipment. And when we install a system, it delivers ROI in one to two years and keeps delivering.

We’re a British manufacturer, agile enough to care and experienced enough to deliver complex automation on time and on budget. No quick sales. No over engineering. Just reliable, flexible machines built for the real world and long-term partnerships that last.

What You Can Expect From Us

AT THE PROPOSAL STAGE

We focus on understanding your specific challenges. We don't oversell, and we won't take on a project unless we're sure we can deliver. If we haven't handled your product before, we'll always test it on our dedicated R&D machine, giving you confidence in our proposed solution.

ONCE YOU PLACE AN ORDER

You'll have a dedicated project manager building an open, honest relationship with your team. During design and manufacture, we're responsive to emerging requirements. Things change, and we'd rather adapt collaboratively than stick rigidly to a spec that no longer fits.

BEFORE DELIVERY

We welcome you to our facility for pre-delivery inspection. Whether it's a single machine or a complex multi-line system, you'll have the space and time to validate everything prior to arrival at your site.

DURING INSTALLATION

Our experienced commissioning engineers work cleanly and professionally. Your operators and maintenance team will receive comprehensive training, and we don't leave until you are confident that the solution we have provided works.

AFTER HANDOVER

Our PAKPerformance support keeps you running. Remote diagnostics capability means we can often resolve issues without a site visit, and being UK-based means fast response when you need parts or an engineer on-site. All equipment is CE/UKCA marked, designed to the highest safety standards, and supplied with a 12-month warranty and lifetime access to spares.

Trusted By Food Manufacturers Across The UK

From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

 

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

 

 

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

 

 

Morrisons

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

 

 

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

 

 

Morrisons

 
 
 
ppma
PPMA Winner
Processing & Packaging Machinery Association
 
fp-awards-winner
Innovation Award 2021
Robotics & Automation Excellence

Let's Talk About Your Packing Line

No pressure. No hard sell. Just a conversation with someone who understands food manufacturing and can offer practical advice.

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Or call us directly: 01234 567890